Costing

Our costing department works with our customers, R&D, engineering, and supply chain to provide product cost estimates that are utilized to optimize product features and functionality at the targeted MSRP.

 

Research and Development

Where Inspiration Begins

 
Early Light depends on its Research & Development Department to nurture

customers' ideas into complete products ready for the international market.

R&D coordinates with the Engineering teams who drive the product to production.​

Research and Development

R & D Services

Mechanical Engineering

•Plastics Design

•Sheet Metal Design

•Mechanism Design

•Animatronic Integration

•Electro-Mechanical Design

Electrical Engineering

•PCB Design

•RF Technologies

•Wifi / Bluetooth, 2.4GHz

•Sensor Technologies

•Power Control

•Software Integration

 

Engineering and Design Center

140,000 Square Feet Facility

•R&D

•Engineering

•Model Shop

 

Engineering

The Heart of the Product

 

Early Light's Engineering Department is involved in every stage of bringing its

customers' visions to life, from initial development to mass production.

 

Dedicated teams of engineers, utilizing the latest computer aided design tools along with high-speed machining and rapid prototyping equipment to turn conceptual designs into deliverable products.

 

Engineering

Electrical

•Safety and Compliance

•EMC / FCC Compliance

•PCB Design

•Circuit Design and Schematic

•Industrial Engineering Transition

•Software Integration

•Electronic Function of New Product  Evaluation & Development

 

Engineering

Mechanical

•Safety and Compliance

•3D CAD and Drawings

•Mechanism Design

•Animatronic Integration

•Electro-Mechanical Design

•Mechanical Design & Development

 

Engineering Project Teams

Paving the Path to Production

•Tooling Model

•Pilot Production

•ME & IE Information Exchange

•Production Guidance

•Quality Requirements

•Hands-on Involvement across the Development Continuum

 

Quality Management

Our quality systems meet the highest standards. We are certified and comply with:

ISO 9001:2015, (ICTI) CARE process and (GSV) Global Security Verification Program.

We are also working on obtaining our Medical Device ISO 13485 Certification.

 

 

 

 

Quality Management

Physical Lab: accredited to ISO/IEC 17025:2005 by CNAS (China National Accreditation Service). Our lab is capable of testing according to ASTM F963-17 & EN71-1: 2014, EN71-2:2014 & EN62115

 

Chemical Lab: accredited to ISO/IEC 17025:2005 by CNAS (China National Accreditation Service). Our lab is capable of testing according to ASTM F963; CPSIA H.R.4040(Section 108); EN71-3. CPSC firewalled lab (code 1506)

Metrology Lab : Equipped with computerized Coordinate Measuring Machine (CMM) and other calibration equipment.

 

Model Shop

Skilled and experienced model makers with state-of-the-art prototyping machines.

 

 

 

Model Shop

Model Shop Services

 

•SLA and FDM Rapid Prototyping

•CNC Machining

•Silicone Rubber Mold Building

•Urethane Part Duplication

•Painting and Decoration

•Sculpting, Artwork and Assembly

Lean and Automation

Mattel Six Sigma Training Program

Ball State University, Six Sigma Program

•6 Black Belts

•183 Green Belts

Automation Projects

•Automatic Spraying

•6-10 color Tampo Machines

•Multi Screw Machines

•Paper Folding

•Auto Rotary Spraying

•Auto Hair Rooting

Manufacturing / Industrial Engineering

A strong team of experienced engineers to support manufacturing and production in wide aspects, from automation development to manufacturing process improvement and control.

 

Manufacturing / Industrial Engineering

ME/IE Services

•Automation Design and Development

•Jig & Fixture Fabrication

•Spraying Mask Fabrication

•Tampo Silicone Print Head & Stencils

•Sonic Weld Horn Fabrication

•Fabric Die–Cut Tool Fabrication

•Assembly Line Layout, Setup & Measurement

•Manufacturing Process Improvements & Control, Lean Manufacturing

Quality Management

Our Quality Management System is ISO 9001:2015 certified. The RoHS compliance operation has been implementing throughout the entire company.

 

Our QA laboratories including Physical Lab., Chemical Lab. And Electronic Lab. are well equipped with comprehensive testing equipment. They are accredited in accordance with ISO/IEC 17025:2005 and registered CPSC Firewalled Laboratories.

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